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Pipeline Construction


Design, route survey and selection

Archaeological survey 

  • Contractors — University of Alaska, Alaska Methodist University
  • Cost, total — $2.2 million approx.
  • Sites excavated, total — 330 approx.

Soils survey 

  • Bore holes — 3,500 approx.
  • Soil samples — 15,000 approx.

Time devoted to preconstruction effort — 6 years approx.

Government oversight 

Permits required, number

  • Federal — 515
  • State — 832

Notices to Proceed required, number

  • Federal — 465
  • State — 403

Pipeline, pump station, road, terminal, construction 

Time required to complete — 3 years, 2 months (Apr. 29, 1974 to June 20, 1977)

Construction Contractors, by pipeline segment 

  • Section 1 (145 miles) Valdez to Gulkana River-Morrison-Knudson-Rivers
  • Section 2 (157 miles) Gulkana River to Salcha River-Perini Arctic Associates
  • Section 3 (144 miles) Salcha River to Yukon River-H.C. Price
  • Section 4 (127 miles) Yukon River to Midnight Dome-Associated Green
  • Section 5 (98 miles) Midnight Dome to Kuparuk River-Arctic Constructors
  • Section 6 (125 miles) Kuparuk River to Pump Station 1-Arctic Constructors

Contractors and subcontractors, total number — 2,000 approx.

Cost, construction — $8 billion

Ditching, dimensions —

  • Below-ground ditches — 8 ft. wide, 8 ft. deep approx., but variable for overburden depth.
  • Below-ground pipeline overburden — 3 ft. to 35 ft.

Temporary facilities 

  • Airfields — seven 2,500 ft. to 3,000 ft. long; seven 5,000 ft. long (two continue to be used for TAPS purposes; Galbraith Lake and Prospect).
  • Construction camps —
    • Total number 1974 to 1977 — 29
    • Largest camp — Marine Terminal, 3,480 beds
    • Largest pipeline camp — Isabel Pass, 1,652 beds
    • Smallest pipeline camp — Sourdough, 112 beds

Materials 

  • Shipped to Alaska, total weight — 3 million tons approx.
  • Gravel used for entire project, total — 73 million cu. yds.
  • Gravel used for workpad — 32 million cu. yds.
  • Largest piece shipped — floating tanker berth (3,250 tons)

Testing, hydrostatic pressure —

  • Maximum, equivalent to 96% of specified minimum yield strength.
  • Minimum, 125% of operating pressure or 750 psi, whichever was greater.

Welding

Double joints****, number — 42,000

Field girth welds, number — 66,000

Passes for field girth welds, number

  • .562 in. pipe — 7
  • .462 in. pipe — 6

Workforce 

Peak — 28,072, Oct. 1975 (includes Alyeska employees and contractors)

Peak, contractor only — 21,600

Total over life of construction project (1969-1977) — 70,000 approx.

Minority hire, percentage — ranged from 14% to 19%

Women, percentage — ranged from 5% to 10%

Lives lost — 31, in incidents directly related to construction (includes Alyeska, contractors and subcontractors; excludes common carriers)

Construction camps, names and locations


PS1
Franklin Bluffs
Happy Valley
PS 3
Toolik
Galbraith lake
PS 4
Atigun
Chandalar
Deitrich
Coldfoot
PS 5
Prospect
Old Man
Five Mile
PS 6
Hess Creek ***
Livengood
Ft. Wainwright
PS 8
Delta
PS 9
PS 10
Isabel Pass
Sourdough
Glennallen
Tonsina
PS 12
Sheep Creek
Terminal

Prudhoe Bay
MP 379 Haul Rd. *
MP 337 Haul Rd.
MP 312 Haul Rd.
MP 287 Haul Rd.
MP 276 Haul Rd.
MP 270 Haul Rd.
MP 252 Haul Rd.
MP 242 Haul Rd.
MP 211 Haul Rd.
MP 17
9 Haul Rd.
MP 138 Haul Rd.
MP 136 Haul Rd.
MP 107 Haul Rd.
MP 61 Haul Rd.
MP 51 Livengood Rd. **
MP 28 Livengood Rd.
MP 1 Manley Hot Springs Rd.
Fairbanks
Johnson Rd. east of MP 331
MP 274 Richardson Hwy.
MP 258 Richardson Hwy.
MP 218 Richardson Hwy.
MP 197 Richardson Hwy.
MP 148 Richardson Hwy.
MP 110 Richardson Hwy.
MP 68 Richardson Hwy.
MP 64.5 Richardson Hwy.

MP 18 Richardson Hwy.
Marine Terminal


Pipeline Construction Notes

* Now the James B. Dalton Hwy.
** 56-mi. road from Livengood to Yukon River, now part of James B. Dalton Hwy.
*** Used during construction of Livengood Rd., only (winter 1969-70).
**** Double joint --- two pipe sections (joints) welded into a single length before transport to the field for placement in the line.

Last updated May 18, 2001

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Alyeska Pipeline Service Company - P.O. Box 196660, Anchorage, AK, 99519-6660
(907) 787-8700; alyeskamail@alyeska-pipeline.com
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